How to do a cylinder leak down test

Cylinder leak down testing can tell you more than you think. This is how to do a cylinder leak down test.

I believe this has become the most important test on today’s Engines.

A Cylinder Leak down or cylinder leakage test is similar to a compression test in that it tells you how well your engine’s cylinders are sealing. But instead of measuring pressure, it measures pressure loss.

 

leak down tester
leak down tester

A leak down test requires the removal of all the spark plugs. The crankshaft is then turned so that each piston is at top dead center (both valves closed) when each cylinder is tested. Most people start with cylinder number one and follow the engine’s firing order.


A threaded coupling attached to a leakage gauge is screwed into a spark plug hole. Compressed air (80 to 90 psi) is then fed into the cylinder.

An engine in great condition should generally show only 5 to 10% leakage. An engine that’s still in pretty good condition may show up to 20% leakage. But more than 30% leakage indicates trouble.

The neat thing about a leakage test (as opposed to a compression test) is that it’s faster and easier to figure out where the pressure is going. If you hear air coming out of the tailpipe, it indicates a leaky exhaust valve. Air coming out of the throttle body or carburetor would point to a leaky intake valve. Air coming out of the breather vent or PCV valve fitting would tell you the rings and/or cylinders are worn.

A cylinder leak down test can also be used in conjunction with a compression test to diagnose other kinds of problems.

A cylinder that has poor compression but minimal leakage usually has a valvetrain problem such as a worn cam lobe, broken valve spring, collapsed lifter, bent push rod, etc.

If all the cylinders have low compression but show minimal leakage, the most likely cause is incorrect valve timing. The timing belt or chain may be off a notch or two.

If compression is good and leakage is minimal, but a cylinder is misfiring or shows up weak in a power balance test, it indicates a fuel delivery (bad injector) or ignition problem (fouled spark plug or bad plug wire).
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DannysEnginePortal.com Is The Premier Automotive Engine Troubleshooting Resource Site. DannysEnginePortal.com Shares Information On Engine Troubleshooting, Engine Rebuilding, Engine Repair Tips, Tech Info, Basic Machining, Automotive Testing, In addition To Possible Solutions.

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